Pollution Prevention and Control Technologies for Plating
Operations
Section 3 - Chemical Recovery
3.6 ELECTRODIALYSIS
3.6.5 Costs
3.6.5.1 Capital Costs
The capital cost of an electrodialysis unit is related primarily
to the stack size, which can be expressed in terms of membrane
area. Exhibit 3-50 shows typical membrane area requirements for
Watts nickel solution and other applications in terms of the drag-out
rate (gph). Exhibit 3-51 shows capital costs, based on feed stream
flow rate (typical feed stream concentration of 2 to 5 g/l dissolved
metal.
Exhibit 3-50. Electrodialysis Membrane Requirements Based
on Drag-Out Rate
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Exhibit 3-51. Capital Costs for Electrodialysis Recovery Units
3.6.5.2 Operating Costs
Electrodialysis operating costs include O&M labor, electricity
and replacement costs for membranes. Estimated operating costs
are 15 to 30 percent of investment costs.
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