Pollution Prevention and Control Technologies for Plating
Operations
Section 3 - Chemical Recovery
3.6 ELECTRODIALYSIS
3.6.7 Operational and Maintenance Problems
Only one of the two survey respondents who used this technology
provided any information on O&M problems. PS 012 provided
the following statement:
"Lack of availability of replacement membranes and long repair
time by factory after membrane failure (1 year and up to 6 months
down) coupled with high repair cost for each failure ($6,000)
made this a non-viable technology, was abandoned circa 1987."
As with most membrane technologies, the life span of the membrane
is a key concern to the system owner. One vendor provided estimates
of membrane life span during the Vendors Survey. Kinetic Recovery
Corporation estimated that their membranes (OS-FD/FS types) last
three to seven years for all recovery applications. The Graver
Company provided the following estimates for membranes, gaskets
and electrodes for acid and alkali recovery (i.e., from concentrated
baths, not rinse water).
Acid Recovery Alkali Recovery
Membranes 0.5 to 1.0 yr 0.3 to 1.0 yr
Gaskets 1 to 2 yr 1 to 2 years
Electrodes 2 to 4 yr 2 to 4 years
The Graver Company further indicated that the longevity of membrane
life was dependent largely on the level of contaminants present.
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